Application scenarios of welding robots
Automotive manufacturing industry:
Body welding: Welding robots can accurately and efficiently complete the welding work of car bodies, including the welding of parts such as the roof, doors, and hood.
Chassis welding: During the chassis manufacturing process, welding robots can handle complex welding tasks to ensure welding quality and consistency.
Wheel welding: The welding of wheels requires extremely high precision and strength, and welding robots can meet these requirements and improve production efficiency.
Electronic manufacturing industry:
Circuit board soldering: In the manufacturing process of electronic products, soldering robots are commonly used for soldering printed circuit boards (PCBs), which can handle small and dense soldering points.
Electronic component welding: For the welding of various electronic components, welding robots can ensure the accuracy and reliability of welding.
metal processing and manufacturing industry:
Steel structure welding: In steel structure engineering such as construction and bridges, welding robots can complete high-strength welding tasks.
metal container manufacturing: During the manufacturing process of metal containers, welding robots can ensure the sealing and strength of welding.
Energy industry:
Shipbuilding: In shipbuilding, welding robots are capable of handling complex welding processes and harsh working environments.
Oil and gas equipment manufacturing: In the oil and gas industry, welding robots are capable of completing welding tasks in high-pressure and high-temperature environments.
Precautions to be taken when applying
Welding program design:
Carefully design the welding path and parameters based on the geometric shape of the workpiece and welding requirements.
Ensure the rationality of welding sequence, welding trajectory, welding speed and other parameters.
Repeatedly testing and optimizing the welding program to ensure stable welding quality
Equipment debugging and maintenance:
Regularly inspect the status of robots, welding machines, and other equipment, and perform timely maintenance and upkeep.
Calibrate the position, posture, and geometric parameters of the welding gun of the robot.
Workpiece preparation and clamping:
Ensure that the surface of the workpiece is clean, free from contamination and deformation.
Select a suitable workpiece clamping device to ensure stable position of the workpiece during the welding process.
Environmental control:
Ensure good ventilation in the work area to prevent welding smoke pollution.
Take protective measures to avoid personnel injury caused by robot movement.
Operator training:
Operators must receive professional training to understand the operating principles and technical requirements of robots.
Familiar with the corresponding operating procedures and safety procedures to ensure the safe and reliable operation of the equipment.
Security control:
Welding robots must be equipped with safety protection devices, such as safety light curtains, safety switches, etc.
Conduct a comprehensive risk assessment before use and take appropriate safety measures based on the assessment results.